Water Treatment Program Results

Water system is ever changing dynamics and an integral component in a plant. Naturally occurring impurities in the water used, can cause fouling, scaling, corrosion, fouling , growth of micro-organism in cooling system and scaling & corrosion in boiler water system. If left uncontrolled, any of these conditions will result in loss of efficiency and shut down. Lack of attention to water related problems are often the cause of breakdown and loss of equipment that cost time, money, and production.

Our total program concept addresses water borne problems that may shorten the life of the equipment. Under this program, we monitor and control these problems right from the valve of the Feed Water to the nozzles of the Effluent Treatment Plant. We provide Total Solution of these problems and always assure the following results in Cooling and boiler treatment program.

• No scaling/Very slight scale - Exact amount of scaling is difficult to measure. However, assessment may be made by periodic inspection or indirectly by analyzing Heat Transfer Data i.e. if the Condenser/Heat Exchanger is opened in quarterly, this opening will increase to one year initially.
  
  
• Microbiological Growth - Count range is not more than 1 million which is acceptable as national and international standard i.e. if the Condenser/Heat Exchanger is opened in quarterly, this opening will increase to one year initially. Assessment can be made by periodic inspection or laboratory microanalysis.
  
  
• Carbon Steel Corrosion - Corrosion Rate will be less than 5 mile per year (MPY) which is acceptable as national and international standard. It can be measured by standard Corrosion Rack and Corrosion Coupon.

• Scaling/Very slight scale - Exact amount of scaling is difficult to measure. However, assessment may be made by periodic inspection or indirectly by analyzing Heat Transfer Data. No silica deposition on turbine blade
  
  
• Formation Of Passive Layer : Smoke Gray layer in boiler feed water, boiler and Condensate units.
  
  
• Oxygen Corrosion Prevention - Oxygen will be removed by chemical treatment before entering to boiler to prevent corrosion in feed water boiler & condensate unit.
  
  
• Condensate Prevention - Formation of strong passive layer in entire condensate unit & turbine blades.